Burn Designs

Custom Burn Designs for Cowboy Hats

At Rock Creek Designs, each hat is carefully hand-burned with precision and intention. Every design is individually crafted to create a one-of-a-kind piece that reflects your story, style, and western spirit.

Wood-burning or pyrography on felt hats creates rich, permanent artwork with depth, texture, and character. The natural tonal variations burning give each piece a timeless, rustic finish that cannot be replicated with paint or print.

The Process

1. Design Consultation: We discuss your vision whether floral, western, brands, logos, lettering, or something completely custom.

2. Layout & Approval: Your design is placed intentionally on the brim, crown, or full hat based on your selected coverage option.

3. Hand-Burned Detail: Each line is burned by hand, creating depth, shading, and dimension directly into the felt.

4. Finishing Touches: Optional additions such as custom details complete the look!

Design Coverage Options

1/4 Brim or Crown-Small Focused accent design

1/2 Brim or Crown-Balanced decorative feature

3/4 Brim or Crown-Bold wrap style artwork

Full Brim or Crown-Complete detailed coverage

Full Hat Design-Fully customized statement piece

1/4 Burn Design Example

1/2 Burn Design Example

3/4 Burn Design Example

Full Brim or Crown Example

Full Hat Example